OEM Custom Carbon Steel/Metal CNC Fitting Pipe/Hose Threaded Flange for Tractor Accessory

Product Description

 

Overview

What is a flange?

A flange is a mechanical component used to connect pipes, valves, and equipment in a piping system. It provides a strong, secure connection that ensures the system remains leak-proof under high pressure. Flanges are widely used in industries such as oil and gas, chemical processing, and water treatment. They come in different types, including weld neck, slip-on, and blind flanges, each suited for specific applications. The ability to disassemble flanged connections also allows for easy maintenance and system modifications, making flanges an essential part of modern piping systems.

What is CNC Machining?

CNC (Computer Numerical Control) machining is a manufacturing process where pre-programmed computer software dictates the movement of factory tools and machinery. This technology is used to control a wide range of complex machines, such as grinders, lathes, mills, and routers, to shape materials like metal, plastic, and wood into precise parts and products. CNC machining is highly efficient, allowing for high levels of precision, repeatability, and the production of complex designs with minimal manual intervention. It's widely used in industries like aerospace, automotive, and manufacturing for creating everything from prototypes to large-scale production parts.

 

Product Description

Basic Information of our Customized Flange
Specification	Details
Material	Carbon Steel/Alloy steel/Stainless Steel
Size	1/2" - 48"
Wall thickness	Sch5-Sch160 XXS
Standard	ANSI, ASME API5L, OCT, DIN and JIS, etc.
Packaging	Plywood Cases or pallets, plastic bag or as customers requirement
Delivery Time	Usually Within 30 days after the order date or as your requirement
Quality	First grade
Applicable standard	ASME, ASTM, MSS, JIS, DIN, EN
Port	Shanghai
Payment	T/T, L/C, Escrow, Paypal, Western Union, MoneyGram, etc
Application range	Oil, chemical industry, water conservancy, electric power, boiler, machinery, metallurgy, sanitary construction etc
Surface Treatment	Anodize, Bead blasted, Silk Screen, PVD Plating, Zinc/Nickel/Chrome/Titanium Plating,  Brushing, Painting, Powder Coated, Passivation, Electrophoresis, Electro Polishing, Knurl, Laser/Etch/Engrave etc.
Drawing Formats	Stp, Step, Igs, Xt, AutoCAD (DXF, DWG), PDF, or Samples
Lead Time	1-2 weeks for samples, 3-4 weeks for mass production

Flange of Different Materials

Stainless Steel Flanges

Stainless steel flanges are known for their durability and resistance to corrosion. These flanges are ideal for high-temperature and high-pressure applications, making them suitable for industries like chemical processing, oil and gas, and food production. The strength and longevity of stainless steel ensure that connections remain secure even in the harshest environments.

 

Carbon Steel Flanges

Carbon steel flanges are widely used for their cost-effectiveness and excellent mechanical properties. They are ideal for use in systems that transport fluids at low to moderate pressures and temperatures. Carbon steel provides good toughness and strength, making it a reliable choice for many industrial piping systems.

 

Alloy Steel Flanges

Alloy steel flanges offer superior strength and resistance to wear, making them ideal for use in high-stress, high-pressure environments. These flanges are commonly used in oil and gas, petrochemical, and power generation applications, where durability and performance are crucial.

 

Surface Treatment
(CNC Machined Parts Surface Treatment)

Anodizing: Anodizing is an electrochemical process that creates a layer of oxide on the surface of aluminum and other metals. It enhances the corrosion resistance and wear resistance of the parts and can also be used to add color to the surface.

Plating: Plating is the process of adding a thin layer of metal to a part's surface to enhance its appearance, increase corrosion resistance, or improve conductivity.

Powder Coating: Powder coating is a process that involves applying a dry powder to a part's surface and then curing it in an oven to create a durable finish. This finish is scratch-resistant and available in a variety of colors.

Painting: Painting can be applied to CNC machined parts to add color or a protective coating in a variety of matte to glossy finishes.

Sandblasting: Sandblasting is a process that utilizes abrasive particles to remove material from a surface. This method creates a uniform, matte finish and can be applied to prepare the surface for other surface treatments or to eliminate surface imperfections.

Polishing: Polishing is the process of using abrasive pads or compounds to smooth and shine a surface. This can be done to achieve a mirror-like finish or prepare the surface for other treatments.

Laser Etching: Laser etching is the process of using a laser to remove material from the surface of a part to create a permanent high-contrast mark or design.

Detailed Photos

Flange Products Display

Workshop Display

 

 

We're dedicated to high-precision engineering and innovation, powered by our state-of-the-art CNC milling, CNC turning, and CNC milling/turning compound machines, ensuring the diversity of our CNC machining services.

CNC Machining Processing
Using turning and milling techniques, our CNC machining services produce accurate and complex parts from various materials including metals, plastics, and composites.
Samples: 1-3 Day
Lead time:7-14Day
Machinery Axis: 3,4,5,6
Tolerance:+/- 0.01mm  
Special Areas: +/-0.002mm
Surface Roughness: Ra 0.1~3.2
Supply Ability:300000 Piece/Month

Whether you need prototypes, custom parts, industrial equipment parts, or production runs, our workshop is equipped with lathes and machining centers to bring your ideas to life with precision and efficiency. Join us in exploring the endless possibilities of CNC machining at Jinquan Seiko Electronics Co., Ltd.!


Quality Inspection

Committed to upholding uncompromising quality standards, each product undergoes rigorous inspection before packaging and delivery.

We have testing equipment such as coordinate measuring machines, 2.5-dimensional measuring machines, height gauges, and calipers.

 

Packaging & Shipping

Company Profile

Suzhou Jinquan Jinggong Electronics Co., Ltd. is a distinguished precision manufacturer based in Suzhou. Founded in 2017, we focus on catering to servicing medium and high-end sample and small-batch production needs, providing solutions for new product sampling and mass production to Chinese and international R&D departments.

We use advanced CNC machining techniques, including CNC turning, CNC milling, and CNC milling-turning compound machining, to produce parts from various materials according to customer specifications.
 

Our products are manufactured to the highest quality standards, including ISO 9001:2015, ISO14001:2015, ISO 45001:2018, SGS, RoHS, and TUV, ensuring excellence in every product we deliver.

Customers We Serve

Our Advantages

WHY CHOOSE US?

Providing One-Stop Solution
From CNC machining, fabrication, welding, surface treatment, assembly, and packing to shipping.

Quality Assurance and On-Time Delivery
We hold certificates such as ISO 9001: 2015 and have a professional team to control the quality: experienced engineers, skilled technicians, and senior designers with precision machines, CMM, 2.5-dimensional measuring machines, and a complete QC system.

Customer Service
Every client is served by specialized sales for timely technical support and after-sales service.

Mold
For products of non-standard specifications, customized mold is available.

Automation
We have automatic coating production lines.

FAQ

Q: How do you design CNC machining parts?
A: Designing CNC machining parts involves several key steps to ensure accuracy, manufacturability, and functionality. A basic guidance includes defining requirements, selecting CAD software, choosing material, designing for manufacturability (DFM), tolerances and fits, toolpath generation, simulation and verification, prototyping and testing, documentation, and iteration and improvement.

Q: How to make a CNC machine from a printer part?
A: The process includes assessing the 3D Printer, researching and planning, selecting a CNC conversion kit or components, modifying the frame and structure, replacing or modifying the extruder, upgrading electronics and firmware, installing CNC software, calibration, testing, safety considerations, experiment, and iteration.

Q: What are the parts of a CNC machine?
A: A CNC machine consists of several components, including a controller, a machine bed, axes, a drive system, a tool spindle, a tool changer, a coolant system, enclosures and safety features, a control panel, and work-holding devices.

Q: Are all mass-produced parts CNC machining?
A: Not all mass-produced parts are manufactured using CNC machining, but CNC machining is a common method for producing high-precision and complex parts in large quantities.

Q: What do I need to offer a quote?
A: Please provide 2D or 3D drawings with material, dimensions, tolerances, surface treatments, technical requirements, quantity, application, or samples. We will then provide the best price within 24 hours.

Q: What is your MOQ?
A: MOQ is determined by our clients' requirements, and we are open to accepting trial orders before initiating mass production.

Q: What is the production cycle?
A: It is dependent upon various factors such as product dimensions, technical requirements, and quantity. We always strive to accommodate our customers' needs by adjusting our workshop schedule.

Q: What kind of payment terms do you accept?
A: T/T, L/C, Escrow, Paypal, Western Union, MoneyGram, etc.

Q: Can I get updates on my product without visiting your company?
A: We will provide you with a detailed product schedule and send weekly reports containing digital pictures and videos showing the machining progress.

Q: If you make poor-quality goods, will you refund our funds?
A: We make products according to drawings or samples strictly until they reach your 100% satisfaction. Ensuring high-quality products is our top priority, and we take no chances with our standards. If you have any queries or want to make an inquiry, please feel free to contact us via email or phone. Thank you for considering our products.